Customized Size Logo Lightweight 100%Cotton Waffle Cloth Bathrobe

1. Core weaving process

Using a double needle bed warp knitting machine or a weft knitting machine, a honeycomb structure with alternating concave and convex patterns is woven through a special needle spacing arrangement.

Yarn is often made of pure cotton, cotton blends, or bamboo fibers. During weaving, the latitude and longitude density is controlled to ensure clear texture and resistance to deformation.

2. Key post-processing steps

Pre shrinking treatment: to avoid shrinkage of finished products after washing and improve dimensional stability.

De sizing and bleaching: Remove the sizing material during weaving to make the fabric softer, and the white version needs to undergo environmentally friendly bleaching technology.

Dyeing and fixing: Using reactive dyes for dyeing to ensure uniform color, followed by fixing treatment to prevent fading.

Hair pulling/sanding: Some styles will undergo surface hair pulling to enhance skin friendliness and water absorption performance.

Shaping treatment: Fix the waffle pattern through high-temperature shaping to make the shape more firm.

3. Finished product assembly process

Align the fabric texture during cutting to avoid confusion at the joints.

The seams are treated with edge wrapping to reduce discomfort caused by skin friction.

Paired with essential accessories such as a belt and pockets for a bathrobe, the stitching is fine and firm to ensure durability.